Pressure Sensor for Hydrogen Energy Industry

High-Precision Pressure Monitoring for Safe and Efficient Hydrogen Applications

Hydrogen energy is a key component of the global clean energy transition. From production to storage and distribution, precise pressure monitoring is critical to ensuring safety, efficiency, and regulatory compliance. Our pressure sensors for the hydrogen industry are specially designed to withstand high pressures, prevent leakage, and operate safely in explosive or corrosive environments.

Hydrogen-Compatible Materials

✅ Diaphragm and wetted parts made of 316L stainless steel, Hastelloy, or monel alloy
✅ Prevents hydrogen embrittlement and sensor degradation over time

Explosion-Proof and Intrinsically Safe

✅ Certified for ATEX, IECEx, and CSA hazardous zones
✅ Safe for use in flammable and pressurized hydrogen environments

Ultra-High Pressure Measurement

✅ Measures up to 1000 bar (14500 psi)
✅ Excellent stability and repeatability under continuous high load

Harsh Environment Operation

✅ Wide temperature range: -40°C to +125°C
✅ IP67–IP68 rated, optional condensation and freeze-resistant versions

Applications

Hydrogen Production

  • Electrolysis systems (PEM and alkaline)

  • Reforming units and pressure swing adsorption (PSA) systems

Hydrogen Storage

  • High-pressure hydrogen tanks (350 bar, 700 bar, 1000+ bar)

  • Underground and composite storage systems

Hydrogen Transportation

  • Hydrogen refueling stations (HRS)

  • Tube trailers and tank trucks

  • Fuel cell vehicles (FCVs)

Hydrogen Utilization

  • Fuel cells for vehicles, backup power, and industrial use

  • Hydrogen boilers and turbines

  • Hydrogen blending in natural gas pipelines

Winsen Pressure Sensor

Our Benefits

✔ Ensures system safety during hydrogen storage and compression
✔ Enables real-time monitoring of hydrogen supply and demand
✔ Helps achieve regulatory compliance in hydrogen infrastructure
✔ Designed for longevity and minimal maintenance in critical applications

Use Case: Hydrogen Refueling Station

📍 Challenge: Need for reliable pressure monitoring at 700 bar filling nozzles and storage banks.
Solution: Installed explosion-proof hydrogen-compatible pressure sensors with RS485 Modbus communication.
📈 Results:

  • Improved real-time control of refueling operations

  • Zero sensor failure after 24 months of continuous use

  • Integrated with cloud-based energy management platform

Hydrogen-Ready, Future-Proof Sensors

Our sensors are developed to support global green hydrogen initiatives and next-generation fuel cell systems. Customization is available to meet the needs of:

  • OEM hydrogen system developers

  • Hydrogen refueling station operators

  • Industrial gas system integrators

  • Research labs and energy utilities

Get Started with Smart IoT Pressure Sensors Today!

📩 Contact us for a free consultation and application-specific recommendations.

🛠 Custom firmware and OEM branding available.

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